空壓機(jī)如何進(jìn)行有效維修?

首先我們要知道的是空壓機(jī)的質(zhì)量和性能?？諌簷C(jī)的質(zhì)量可以分為：生產(chǎn)工藝、制造水平，配件選型等三個(gè)方面。一臺(tái)青島空壓機(jī)維修要想賣得便宜又能盈利，只能在成本上偷工減料了，這種廠家可能連規(guī)范的質(zhì)量體系都沒有建立。選擇些廉價(jià)的空壓機(jī)部件隨便裝起來就拿出來賣了。開始使用后就會(huì)不斷出現(xiàn)問題，比如噪音震動(dòng)大；到處漏油；進(jìn)氣閥噴油；主機(jī)卡死；高溫；跳機(jī)；出氣含油量高；機(jī)油乳化；不打氣等等的問題。而且便宜的空壓機(jī)肯定也沒有可靠的售后服務(wù)，就只能自個(gè)兒頭疼哭訴無門了。

First of all, we need to know the quality and performance of the air compressor. The quality of air compressor can be divided into three aspects: production process, manufacturing level, parts selection and so on. A Qingdao air compressor maintenance to sell cheap and profitable, can only cut corners on the cost, such manufacturers may not even have a standard quality system. Choose some cheap air compressor parts, casually install them and sell them. After starting to use, there will be continuous problems, such as loud noise and vibration; oil leakage everywhere; intake valve injection; main engine stuck; high temperature; tripping; high oil content in outlet gas; oil emulsification; no air pumping and so on. And the cheap air compressor certainly does not have reliable after-sales service, can only have a headache and cry.

空濾芯不定期吹塵、更換會(huì)造成：空濾芯堵塞，進(jìn)氣量減小、排氣量也隨著減少。不定期更換會(huì)造成負(fù)壓增大壓穿，污染物進(jìn)入機(jī)內(nèi)，堵塞油過濾器、油分離芯、冷卻潤(rùn)滑油變質(zhì)、主機(jī)磨損。油過濾器不定期更換：隨著前后壓差增大，過油減少，主機(jī)排氣溫度升高停機(jī)，如前后壓差過大擊穿，污染物進(jìn)入機(jī)內(nèi)，堵塞油分離芯，主機(jī)磨損。油分離芯不更換：隨著前后壓差增大，主電機(jī)電流升高，排氣量也隨著減少。如前后壓差過大擊穿，冷卻潤(rùn)滑油會(huì)隨著空氣進(jìn)入管路中直至跑完，主機(jī)排氣溫度升高停機(jī)。

If the air filter element is blown or replaced irregularly, it will cause: the air filter element is blocked, and the air intake and exhaust volume will decrease. Irregular replacement will lead to the increase of negative pressure, pressure penetration, pollutants entering into the machine, blocking the oil filter, oil separation core, deterioration of cooling lubricating oil and wear of main engine. The oil filter is replaced irregularly: with the increase of the pressure difference between the front and rear, the excessive oil decreases, the exhaust temperature of the main engine rises, and the shutdown is stopped. If the pressure difference between the front and rear parts is too large, the pollutants will enter into the machine, and the oil separation core will be blocked, and the main engine will be worn. Oil separation core does not change: with the increase of the pressure difference between the front and rear, the main motor current increases and the exhaust volume decreases. If the pressure difference between the front and rear parts is too large, the cooling lubricating oil will enter the pipeline with air until it runs out, and the exhaust temperature of the main engine will rise and shut down.

油管接頭不清理：如堵塞，分離后有少部分油會(huì)隨著空氣進(jìn)入管路中，造成油損耗大缺油。主電機(jī)軸承不定期加黃油：軸承磨損直到主電機(jī)燒壞。由此可以看出，螺桿空壓機(jī)保養(yǎng)還是要像汽車一樣，到了一定的周期就應(yīng)該要做一下常規(guī)的保養(yǎng)，空壓機(jī)保養(yǎng)的好，它才能更好的為您工作。油氣分離器芯太臟。當(dāng)油氣分離器芯太臟時(shí)，油因阻力過大而影響循環(huán)，造成過熱停機(jī)。如遇到這種情況，應(yīng)從加載前后的壓差進(jìn)行判斷，當(dāng)兩端壓差為開機(jī)之初時(shí)的3陪或較大壓差達(dá)到0.1Mpa時(shí)，就應(yīng)該清理或更換油氣分離器芯。

If the oil pipe joint is not cleaned up: if it is blocked, a small part of oil will enter the pipeline along with the air after separation, resulting in large oil loss and lack of oil. The bearing of the main motor is lubricated irregularly: the bearing is worn until the main motor is burnt out. From this we can see that screw air compressor maintenance or like the car, to a certain period should do some routine maintenance, air compressor maintenance is good, it can better work for you. Oil gas separator core is too dirty. When the core of the oil-gas separator is too dirty, the oil will affect the circulation due to excessive resistance, resulting in overheating and shutdown. In this case, it should be judged by the pressure difference before and after loading. When the pressure difference between the two ends is 3 times of the initial start-up or the larger pressure difference reaches 0.1MPa, the oil-gas separator core should be cleaned or replaced.